Fast becoming market leaders in quality and innovation
At PRF, we are passionate about innovative product development, with an emphasis on helping customers reduce manufacturing time, and improve efficiency and cost-effectiveness.
- Innovative range of prepreg systems, designed to suit your manufacturing needs
- Visual quality, toughened, low temperature, snap cure, unidirectional, tooling and more
- A wide range of fabric options, supported by over 35 years’ experience working with technical textiles
- Great customer feedback received on the quality of materials, handling and finish in both tools and components
- Short lead times – from our manufacturing line to you in 2–3 weeks, for standard materials
Building on 40 years’ experience developing and working with advanced reinforcements, our team brings this knowledge and understanding to our prepreg manufacturing; incorporating high quality fabrics in a variety of fibre types, constructions and fabric technologies. We combine this with in-house resin system development focussed on offering customers improved solutions for manufacturing.
Our manufacturing capabilities include both solvent dip and hot melt processes with a range of materials, including fabrics such as woven carbon fibre, glass fibre, aramid fibre, hybrids, unidirectional carbon and glass fibres, as well as visual quality fabrics. Our hot melt line, which has a capacity of over 1 million square metres p.a. at up to 1.5m wide, is supported by chemists, engineers and technicians with extensive lab facilities, and incorporates the latest film weight scanning technology, in-house resin system development and R&D. In 2019 we installed our unidirectional prepreg line, with capability to produce carbon UD prepreg in 80 to 600g/m², at standard widths of 300 mm and 600 mm. To support our manufacturing and product development, we have a process laboratory and a material testing laboratory, where we perform mechanical testing (bending, tensile, shear and peel off) to ISO and ASTM standards, as well as rheology, DMA and DSC.
As with our other products, we are able to work with speciality and bespoke materials, and can accommodate smaller runs of 50m for such applications. We also have experience of working with speciality materials such as Dyneema®, metal and metal-coated fibres, and Quartz. Working from the original PRF philosophy, we believe that standard prepreg materials should be on stock, ready to suit our customers’ manufacturing, not our own.
As such, we stock large quantities of our standard lines in our purpose-built 360m3 freezer, ready for rapid delivery. Providing a full service, we are also able to cut a wide variety of prepreg at our kitting and preforming centre; supplying kits bagged and ready for use.