Woven Fabrics

Wide Woven Composite Reinforcements

PRF offers a wide range of woven reinforcements in various constructions, each of which, due to its own special characteristics, makes it particularly suitable for a given application.

The type of weave pattern will affect the drape of the fabric, the ease and speed of impregnation and the mechanical properties of the final laminate. For this reason PRF’s woven reinforcement fabrics are available in a large range of weave patterns, in balanced constructions with similar strength in the warp and weft, and bias fabrics which increase strength in the dominant fibre direction, the extreme being uni-directional fabrics. PRF’s standard woven reinforcements are available in a large range of weights and fibre types.

Carbon fibre 60 – 660 g/m²
Aramid (Kevlar®) 20 – 480 g/m²
Glass fibre 80 – 800 g/m²
Hybrids (mixed fibres) 120 – 660 g/m²
Polyester (Diolen®) fibres 150 – 600 g/m²
HPPE (Dyneema®) fibres 150 – 400 g/m²

PRF also supply speciality materials such as stainless steel fibre, titanium and others. Typically, fabrics woven using standard fibres (listed above) can be produced in weights from 60 g/m² – 800 g/m with fabric width capability from 300mm to 3,000mm. Stock widths for most products are 1,000mm and 1,250mm.

WOVEN STANDARD MODULUS CARBON FABRICS
Style Weave Weight Material Yarn tex Setting th/cm
    g/m²   warp weft warp weft
1K Carbon  
C0490 Plain 120 Carbon - 1K 67 67 9.0 9.0
C0412 Twill 2/2 150 Carbon - 1K 67 67 12.0 10.0
 
3K Carbon
C0447 Plain 160 Carbon - 3K 200 200 4.0 4.0
C0449 Plain 193 Carbon - 3K 200 200 4.9 4.8
C0450 Plain 200 Carbon - 3K 200 200 5.0 5.0
C0452 Twill 2/2 200 Carbon - 3K 200 200 5.0 5.0
C0474 Twill 4/4 285 Carbon - 3K 200 200 7.0 7.0
C0475 5H Satin 285 Carbon - 3K 200 200 7.0 7.0
C0414 Twill 4/4 405 Carbon - 3K 200 200 10.0 10.0
 
6K Carbon
C0445 5H Satin 370 Carbon - 6K 400 400 4.5 4.5
 
12K Carbon
C0424 Twill 2/2 660 Carbon - 12K 800 800 4.1 4.1
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 WOVEN ARAMID FABRICS
Style Weave Weight Material Yarn tex Setting th/cm
    g/m²   warp weft warp weft
K0120 Plain 61 Kevlar® 49 22 22 13.5 13.5
K0140 Twill 2/2 110 Kevlar® 49 42 42 13.0 13.0
K0145 Plain 115 Kevlar® 49 42 42 13.4 13.4
K0281 Plain 170 Kevlar® 49 127 127 6.5 6.5
K0285 4H Satin 170 Kevlar® 49 127 127 6.5 6.5
K0332 Twill 2/2 195 Kevlar® 49 158 158 6.0 6.0
K0328 Plain 230 Kevlar® 49 158 158 7.0 7.0
K0335 4H Satin 230 Kevlar® 49 158 158 7.0 7.0
K0902 5H Satin 315 Kevlar® 49 240 240 6.3 6.3
K0900 5H Satin 335 Kevlar® 49 240 240 6.8 6.8
K1350 Basket 4/4 470 Kevlar® 49 240 240 10.5 8.5
K1356 Basket 4/4 470 Kevlar® 49 316 316 8.0 6.5
K1352 Twill 4/4 485 Kevlar® 49 235 235 10.5 8.5
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WOVEN  HYBRID FABRICS
Style Weave Weight Material Yarn tex Setting th/cm
    g/m²   warp weft warp weft
Aramid / E-glass
H0585 Twill 2/2 215 Aramid / E - Glass
55%/45%		 127/204 127/204 6.7 6.7
 
Carbon / Aramid
H0638 Plain 110 Carbon / Aramid
84%/16%		 67/42
7:2		 67/42
6:2		 9.0 9.0
H0642 Plain 150 Carbon / Aramid
61%/39%		 200/127
2:1		 200/127
1:2		 4.5 4.5
H0666 Plain 165 Carbon / Aramid
60%/40%		 200/127
2:1		 200/127
1:2		 5.0 5.5
H0636 Plain 180 Carbon / Aramid
56%44%		 200/158
2:1		 200/158
1:2		 5.0 5.0
H0635 Twill 3/1 210 Carbon / Aramid
61%/39%		 200/127
1:1		 200/127
1:1		 6.5 6.0
H0633 Twill 2/2 240 Carbon / Aramid
39%/61%		 200/158
1:2		 200/158
1:2		 6.7 6.7
H0634 Twill 2/2 256 Carbon / Aramid
72%/28%		 200/158
2:1		 200/158
2:1		 6.7 6.7
 
Aramid / Diolen®
H0520 303/2 510 Aramid / Diolen®
50%/50%		 325/330
1:1		 325/330
1:1		 7.8 7.8
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WOVEN  DYNEEMA® (polyethylene) FABRICS
Style Weave Weight Material Yarn tex Setting th/cm
    g/m²   warp weft warp weft
Dyneema®
D0352 Twill 2/2 160 Dyneema® SK 65 44 44 18.0 18.0
D0351 4H satin 180 Dyneema® SK 65 132 132 6.7 6.7
               
Dyneema® / Carbon
H0688 Twill 2/2 190 Dyneema® SK 65 / Carbon
47%/53%		 176/200
2:2		 176/200
2:2		 5.0 5.0
H0681 Plain 210 Dyneema® SK 65 / Carbon
57%/43%		 132/200
2:1		 132/200
2:1		 6.5 6.5
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WOVEN  E-GLASS FABRICS
Style Weave Weight Material Yarn tex Setting th/cm
  US Style g/m²   warp weft warp weft
E0810 Plain
1610		 78 EC - 9 33 33 12.9 11.0
E0821 Plain
3733		 197 EC - 9 134 134 7.1 7.1
E0808 Plain
7628		 206 EC - 9 66 66 17.3 12.6
E0824 8H Satin
7781		 295 EC - 6 66 66 22.5 20.9
E0833 Plain
7500		 334 EC - 9 134 x 2 134 x 2 6.3 5.5
E0811 Plain
1522		 126 EC - 9 33 33 9.6 8.5
E0814 Plain
106		 25 EC - 5 5.5 5.5 22.2 22.2
E0843 Plain
7532		 245 EC - 9 68 68 6.32 6.32
E0844 Plain
7533		 197 EC - 9 66 x 2 66 x 2 7.1 7.1
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ROVING FABRICS   E-GLASS
Style Weave Weight g/m²
ER001 Plain 296
ER004 Plain 450
ER005 Basket 2/2 530
ER006 Plain 570
ER002 Basket 1/2 610
ER007 Basket 2/2 750
ER003 Basket 2/2 820
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WOVEN  DIOLEN® (polyester) FABRICS
Style Weave Weight Material Yarn tex Setting th/cm
  US Style g/m²   warp weft warp weft
P3939 Plain 265 Diolen® 164S 330 330 3.9 3.9
P025K 303/2 520 Diolen® 164S 330 330 7.8 7.8

Advanced Synchron Weave

Advanced Synchron Weave is type of fabric woven in 3 tiers with the main reinforcement fibres laying straight with zero crimp. The reinforcement fibres are held in place by a very light binder thread woven around them. The reinforcement fibres are not pierced or damaged by the binder thread as in traditional non-crimp fabrics.

Advantages of Advanced Synchron Weave compared to conventional woven fabric include:

  • Higher tensile strength

  • Higher compressive strength

  • Higher fibre volume

  • Higher bending strength

  • Higher stiffness

ADVANCED SYNCHRON WEAVE FABRICS
Style Weave Weight Material Yarn tex Setting th/cm
    g/m²   warp weft warp weft
AS102 ASW 350 Carbon / PES 200/28
2:1		 200/28
1:1		 18.0
12.0+6.0		 8.0
4.0+4.0
AS111 ASW 660 Carbon / PES 400/28
2:1		 800/28
1:1		 12.0
8.0+4.0		 8.0
4.0+4.0
AS502 ASW 1850 Glass / PES 1200/28
4:1		 1200/28
1:1		 15.0
12.0+3.0		 6.0
3.0+3.0
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TAGS : dyneema, e glass, woven carbon fabric