Medical


Composites in medicine range from the large scale components, such as those used for x-ray applications, to the almost invisible: composite bolts used internally to support bones. The uses for composites in medicine are far-reaching, including equipment components such a mammogram plates to state-of-the-art carbon fibre exoskeletons.

PRF have proven epoxy resin systems and prepregs used in the medical industry. Our carbon prepreg, with specific matrix, maintains the transparent properties of the material that are necessary for x-ray applications but retains all the mechanical benefits that carbon fibre has to offer. We are also a long standing supplier to the artificial limb industry; the special qualities offered by our vast range of woven and braided tubulars make them ideally suited for use in the production of high quality, life-like artificial limbs. We are now also producing state-of-the-art spirally woven tapes and spiral braids which can be used in a number of applications, such as limb exoskeletons.

Prepreg

PRF provides and innovative and responsive prepreg system, allowing us to use more specialist materials and provide prepreg systems that are tailored to suit our customers’ niche requirements. Our significant experience developing specialist materials means that we can develop a number of prepreg and resin-based systems specifically for medical applications such as x-ray equipment, where the matrix must not compromise the transparency of the carbon fibre itself.

Epoxy Resin Systems

Our class-leading range of epoxy resin systems is used extensively throughout the wind energy industry. Our comprehensive range contains a variety of systems, varying from low viscosity systems for room temperature laminating, RTM and resin infusion to systems that operate in high temperatures, specialist gelcoat formulations and adhesives. Our vast range allows us to supply the most suitable resin for the application, to cater for niche technical requirements or processing capabilities.

 

Composites in Prosthesis Manufacturing

PRF’s elasticated tubular tapes and braids are ideal for prosthesis manufacturing

Composites in medicine

PRF supply materials into a number of medical applications, including x-ray tables and prosthesis manufacturing

Fabric Development

We have extensive experience in developing bespoke woven and non-woven fabrics and will work together with clients in order to design the ideal solution to suit the requirements. Such bespoke materials can include new hybrid wovens, new weave patterns or new wovens using speciality fibres and materials. We can start this bespoke service with an order of just 7m for sampling and testing. We also provide materials for cosmetic applications, including aesthetic grade carbon fibre, extra high quality, fault free fabric, which is woven to the highest standards.

Narrow Tapes and Braids

Our range of narrow woven tapes for composite reinforcement complement our range of broad loom products and are available in widths from 10mm – 350mm wide, from carbon, aramid (Kevlar®), glass and polyester fibres. Uni-directional tubular reinforcements can also be woven with elasticated weft fibres, providing quality materials for the construction of realistic artificial limbs. We also supply state-of-the-art spiral woven tapes and braids. These unique products enable you to lay a unidirectional reinforcement around circular shapes, mould or penetration. These materials provide a number of exciting opportunities, particularly in applications such as exoskeleton constructions for limbs.

Qiicote Mould Release Technology

To complement our range of advanced composite products, PRF developed Qiicote mould release technologies for thermoset and thermoplastic composites. The Qiicote range of products offers hard-wearing release films giving multiple releases with no contaminating transfer; the range includes cleaners, sealers and semi-permanent release agents. The benefits of using these products include variable slip with a high gloss finish, a number of ways to apply, no contaminating transfer from mould surface, low cost per part released and a maximum release performance. We have also developed an internal mould release agent, water-based semi-permanent release agents, and Silicone Shield, which is a modified PVA which preserves silicone bags and seals up to 100°C.

Please contact us with your requirements today; we look forward to developing the solution to suit your composite needs.

We would like to thank all companies concerned for the use of the acknowledged trademarks and registered names. Kevlar® is a registered trademark of DuPont.